SIMATIC FM 453 Getting Started First Steps in Commissioning 09/2011 Edition -2 This Guide uses a specific example for channel 1 (axis 1) with servo drive or step drive with four ope- rational steps in successive order. These lead to a functioning application with which you can execute a traversing movement and familiarize yourself with and test the basic hardware and software func- tions of your FM 453. The references to the manual will give you your first impression of the informa- tion to be found there. The handling of channels 2 and 3 is similar to channel 1. Differences will be appropriately noted. Depending on your level of experience, you will need approximately 1 1/2 to 2 1/2 hours to work through this example. Hardware and software requirements The following requirements must be fulfilled: ?You have a SIMATIC 400 station comprising a power supply module and a CPU with a mounting rack. ?You have an FM 453 module, the configuration package for the FM 453, and the necessary acces- sories such as front connector and wiring material. ?You have a power section (e.g. SIMODRIVE 611-A or FM STEPDRIVE), a motor (e.g. 1FT5 or SIMOSTEP) and the appropriate setpoint cable. The power section and the motor are in operation. ?You have a rotary incremental encoder (only for servo drive) and the appropriate measurement system cable. ?STEP 7 is installed correctly on your programming device. Installing and wiring the FM 453 Hang the FM 453 onto the rail, swing it downwards, and screw it in place. You will find more detailed instructions in Section 3.1 of the Manual. Wire up the front connector X1 and fasten it into place. Connect it to an auxiliary 24 V supply for the encoder supply (only for servo drives). The reference potential (analog ground) for the auxiliary supply is to be connected with the reference potential for the CPU terminal. You can find more information about connecting the front connector in Sections 4.6 and 4.7 in the Manual. Connect the drive to channel 1: Wire the free cable end of the connecting cable to the terminals of the drive unit or plug the female sub-D connector (15 pin) into the FM STEPDRIVE module. (The terminal identifiers on the cable ends indicate the proper terminals for SIMODRIVE units.) For SIMODRIVE devices it is required that motor rotation be to the right for positive setpoint value speeds. For SIMODRIVE devices, the pulse must be enabled by connecting 24 V to the input GATE_N. Insert the sub-D connector (50 pin) in the connector X5 on the FM 453. Lock the connector in place with the knurled screws. For more information on con- necting the drives, see Sections 4.2 and 4.3 of the Manual. Connecting the encoder (only for servo drives): Connect the connecting cable to the encoder. Insert the sub-D connector (15 pin) into the X2 socket of the FM 453. Lock the connector in place with the knurled screws. For more information on connecting the drives, see Sections 4.4 and 4.5 of the Manual. Front connector (X1)CPU Power supply module (PS) FM 453 X2 X3 Incremental encoder X4 X5 e.g. SIMODRIVE 611-A or FM STEPDRIVE 3 12 1L+ 1M Encoder supply Channel 1 Channel 2 Channel 3 2 -3 Connect the programming device to the CPU. Switch the CPU to the STOP state. Test: Switch on the power on the power supply module. After a successful internal module test, none of the three LEDs (INTF, EXTF, STAT) should be lit. Installing the configuring package on the programming device The configuring package contains the parameterization tool “Paramerterize FM 453”, which contains functions (FCs), the data structure (UDT 1), a pre-programmed example interface for OP 7/17 (irreve- lant here) as well as user examples. Insert the CD ROM in the CD ROM drive of your PG/PC. Run file Setup.exe on the CD ROM. Follow the step by step instructions given by the installation program. The software is installed in the following default directories: ?Parameterization tool “Paramerterize FM 453”: “SiemensStep7S7FUPOS” ?Function blocks: “SiemensStep7S7LIBSFMSTSV_L” ?Interface for OPs: “SiemensStep7EXAMPLESFM453zEn17_02_FM453_OP_EX” ?User examples: “SiemensStep7EXAMPLESzEn17_02” STEP7 project name: “zEn17_02_FM453_EX” ?MD-DBs (startup of stepper motor control): “SiemensStep7EXAMPLESFM453MD” The installation of the configuring package is also described in Section 5.1 of the Manual. Parameterizing the FM 453 If you havent yet created a project, then proceed as follows: Create a new project in the SIMATIC Manager create a new project with the commands File New Projects and give it a name. Insert your project in the newly created project window with the com- mands Insert SIMATIC 400 Station. Select the SIMATIC 400 Station. Access the S7 hardware configuration with the commands Edit Open object. With Insert Hardware Components or View Catalog open the hardware catalog. Within this catalog select SIMATIC 400 RACK-400 CR2/UR1/UR2 (depending on the rack). Then drag the rack into your hardware project