Gembawalksystem BA2 Agenda Gemba Gembawalkdefinitions characteristicsGembawalkmechanismGembawalkimplementationGembawalkbenefitsGembawalktipsGembawalkquestionsLOOKFORareasduringGembawalk Gemba Gembawalkdefinitionsandcharacteristics Gemba Gembawalkdefinitions Gemba AJapanesewordmeaning realplace wheretheactiontakeplace wherethevalue addingactivitiestosatisfythecustomersarecarriedout GembaWalk Ameansofgatheringreal timefirst handinformationonthestatusofproductionprocessorbusinessprocessbywalkingagainsttheprocessandobservingwhatishappening itiscalledasMBWA ManagementByWalkingAround GembaWalkpurposes GembaWalks Leadersgoingtowheretheworkisdone personallyobservingtodeeplyunderstandthecurrentcondition reflectingandstimulatingahigherlevelofthinkingaboutprocessdesignandeffectiveness systeminterdependencies barriersandfutureresourceallocation GoodGembaWalkdesign Thepurpose typeofawalkisclearDeeplyunderstandthecurrentconditionMentoringConformancechecksImprovementopportunitiesThewalkfollowsasystematicapproachGembaWalksarerealwhen Walksarenot checkthebox exercisesTheyareseenasanopportunityforreflectionandengagementTheyareusedtomentorthenextgenerationTheyareviewedasacriticalmeansofevaluatingthemanagementsystem GembaWalkCharacteristics Time PacePathAgendaIdentifywastesLearningAssignactions GembaWalk Time Pace EstablisharoutineGembawalksshouldoccurregularly atadefinedtimeEnsurethatthetimeintervalbetweenwalksissmallenoughtomaintainasenseofpaceandanticipationThetimeintervalmayvarybypositionorpurpose GembaWalk Path EstablishapathFollowadefinedpathandgototheplace orplaces wheretheactionisSeetheactionWatchtheprocessLookatvisualcontrolsTalktothepeople GembaWalk Agenda Establishanagenda focusBasetheagendaontheVSMorperformancegapsDefinetopicsanddetailthemwith Whatyoushouldsee and Whatyoushouldknow Sometopicsmayremainontheagendaforseveralwalks whileothertopicsrotatebasedonbusinessneeds IdentifyWaste EveryGembaWalkisanopportunityto see waste8CommonWastes GembaWalk Learning EstablishexpectationsAGembaWalkisadialog notaone waytalkorperformanceauditOpenchannelsofcommunicationtogetthebestinformationCreatelearningmomentsActlikeacoach AssignActions Donotjustspotissues addressthemDonotwalkpastwithoutdoingsomethingAssignatleastthreeactionsperwalkFollowuponassignedactions GembaMechanism KPIStructure focusingondailyoperation Safety Quality SupplyChain Employeeengagement EHSaction ProjectCompletion 5S InternalDPPM IPQC FQC OOBA PlantEfficiency Cost Firstaid Nearmiss 5S LineFPY Reworkhours BatchdefectQTY OTTR OTTP Employeeabsentrate Estar W OCompletionRate Shortage BatchrejectQTY QTYAtriskbehavior DPmasterplanTracking oneonone Issuestracking Employeesuggestion Dept byshift Efficiency OEE RepairedQTY Losstime DailyplanCompletionRate line ZICtracking FAI KaizenTracking Shippingplancompletion Issuestracking Multi skill Cyclecount CAR SCAR PPE Phaseoutproject Pullin PushoutOPOcancelation Commodityendoflife Processscrapcost OT Transferpractice 5S Incidentsharing Gembawalkteamstructure Level1Gembawalkschedule Level2monthlyGembawalkschedule Level3weeklyGembawalkschedule Gembawalkimplementation Gembawalkprocessflow Gembawalkcard A面 B面 Actionprioritization Gembawalkvisualboard Ontracking Closed Issues 信息板尺寸 2000 1200mmm边框 Eaton标准边框材质 软材 可插入图钉 Gembawalkbenefitsandtips Gembawalkbenefits Reiteratethevisionfortheorganization Makingsure doingbusinessright Breakdownthebarriersbetweenmanagementandteams Improvethecommunicationchannelsthroughouttheoperation Buildtherelationshipbetweenmanagementandteams Helppeopleimprovetheirprocesses Engagepeopleforcontinuousimprovement Recognizepeopleforthegoodwork Managementvisibilityshowingcaringaboutpeopleonwhattheyaredoing Management sbehaviorismoreimportantthantheirwords UsefultipsforGembawalk Makeitadailyroutineandhaveasettime Avoidlettingothermeetingsorissuesinterferewiththisroutineifpossible ChooseyourGembawalkparticipantscarefully Haveabriefingsessionbeforeandafterthewalktoprepareanddebrief Askquestionsandlistenattentively Avoidthetemptationtooffersolutions thisisdisrespectfultoourpeoplebecauseitdoesnothelpthemsolvetheirownissuesforthemselves UsefultipsforGembawalk Settheexampleofhowwewantourteamleaderstobehavewiththeirpeople Weshouldbeencouragingourteamleaderstomirrorourbehaviorwiththeirteams WearelookingtoincreaseownershipsobecarefulthatbydoingtheGembaWalkwedonoterodetheownership UsetheGembaWalkasamechanismtoempowerpeopletosolvetheirownproblems Ultimatelywearelookingtohaveteamssolvingproblemsofwhichwearenotaware UsetheopportunitytoreinforcetheimportanceoftheappropriateLeantoolssuchas7wastesandVSM Structureyourquestionssothattheydrawoutideasforimprovementoftheprocess Itisoftenusefultohavea standard setofquestiontoask UsetheGembaWalkasanopportunitytosharewhatyouarelearningabouttheprocesses Itisusefultohaveathemeforeachwalk sothatthereisafocusegsafety 5Sorperformancemeasurement Maintainasenseof pace duringthewalk Thisnottobeseenasjustacasualchat UsefultipsforGembawalk Makesurewetakecareofproblemsstraightaway Thereshould