Manual D3 Digital Positioner 2 Contents 1 Introduction 3 Safety instruction 3 2 Storage 4 General 4 Storage indoors 4 Storage outdoors or for a longer period 4 Storage in a warm place 4 3 Design 5 4 Variants 6 5 Function 7 Double action function 7 Single action function 7 6 Installation 8 Air supply requirements 8 Mounting 9 Connections 10 Air 10 Electrical connection 10 Dimensions 10 Single action positioner Direct function 11 Actuator with closing spring 11 Actuator with opening spring 11 Double action positioner Direct function 11 Double action actuator 11 Electrical connections 12 7 Control 14 Menus and pushbuttons 14 Other functions 14 Menu indicator 15 Menus 15 Changing parameter values 15 Menu system 16 First start 17 8 Maintenance service 37 Disassembling PMV D3 37 Silencer 39 Spindle adapter 39 Potentiometer 40 Transmitter boards 41 Disassembling PMV D3 Ex 44 Filter change 45 Converting for remote control 46 9 Trouble shooting 47 10 Technical data 48 Certificates 48 11 Spare parts 56 3 1 Introduction The PMV D3 is a digital positioner de signed primarily for controlling adjustable valves The positioner can be used with single or double action actuators with either rotary or linear movement The D3 can be equipped with modules for feedback limit switches and a pressure gauge block Safety instruction Read the safety instructions in this manual carefully before using the product The installation operation and maintenance of the product must be done by staff with the necessary training and experience If any questions arise during installation contact the supplier sales office before continuing work Warning The valve package moves when in operation and can cause personal injury or damage if handled incorrectly If the input signal fails or is switched off the valve moves quickly to its end position If the compressed air supply fails or is turned off fast movements can occur The valve is not controlled by the input signals when in the Out of service mode It will open close in the event of a leak If a high value is set for Cut off fast movements can occur When the valve is controlled in the Manual mode the valve can move quickly Incorrect settings can cause self oscillation which can lead to damage Important Always turn off the compressed air supply before removing or disconnecting the air supply connection or the integral filter Remove or disconnect with care because C is still under pressure even after the air supply is turned off Always work in an ESD protected area when servicing the PCB s Make sure the input signal is switched off The air supply must be free from moisture water oil and particles The modules can be factory assembled before delivery or fitted later The modules for feedback and limit switches can contain the following Feedback 4 20 mA and one of the following functions Two mechanical contacts Two reed switches Two inductive sensors DIN 19234 4 2 Storage General The PMV positioner is a precision in strument Therefore it is essential that it is handled and stored in the right way Always follow the instructions below N B As soon as the positioner is connected and started internal air leakage will provide protection against corrosion and prevent the ingress of moisture For this reason the air supply pressure should always be kept on Storage indoors Store the positioner in its original packaging The storage environment must be clean dry and cool 15 to 26 C 59 to 79 F Storage outdoors or for a longer period If the positioner must be stored outdoors it is important that all the cover screws are tightened and that all connections are properly sealed The unit should be packed with a desiccant silica gel in a plastic bag or similar covered with plastic and not exposed to sunlight rain or snow This is also applicable for long term storage more than 1 month and for long transport by sea Storage in a warm place When the positioner is stored in a warm place with a high relative humidity and is subjected to daily temperature variations the air inside the unit will expand and contract This means that air from outside the unit may be drawn into the positioner Depending on the temperature variations relative humidity and other factors condensation and corrosion can occur inside the unit which in turn can give rise to functional disorders or a failure 5 3 Design Filter Display control push buttons Positional feedbackProcessor and motherboard Terminal block Adjusting screws damping Valve block The D3 positioner contains Electronic board with microprocessor HART modem display etc Valve block Positional feedback with potentiometer Sealed compartment for electrical connections The push buttons and display are accessible underneath the aluminium cover which is sealed with an O ring The figure shows the D3 with the cover removed 6 4 Variants D3 270 deg D3 up to 270 deg for extended travel range is available It features all benefits and options similar to the standard D3 Communication with HART or Profibus is poss