1 TOX ElectricDrive Electro mechanical Servo Systems up to 400 kN Press force line Q line X 2 X Q l i n e TOX ElectricDrive Scope of delivery TOX Electric Power Module or TOX Electric Power Curver Cable set consisting of motor cable resolver cable and force sensor cable Axis Controller line X shown Ballast resistor The set TOX SoftWare on CD Rom no licence fee can be updated Independent of operating system free unlimited use without additional cost Mechanical Housing with planetary roller spindle EPMS EPMK 005 010 with ball screw working rod bearing resolver motor with reducer DMS force trans ducers Controller Complete control unit incl ballast resistor and Ethernet cable Cable set Applicable for use with cable tracks pay attention to the minimum ben ding radius 1x Motor cable 1x resolver cable 1x force sensor cable standard length 5 m additional lengths up to 25 m in steps of 5 m are available Cables for robotic applications available also on request www tox 40 201204 en Typical applications Advantages TOX ElectricDrive High life expectancy and robust ness due to the compact planetary roller screw spindle Future oriented project planning and very good retooling capability due to its universal applicability Maximum energy efficiency i e significantly reduced operating costs compared to conventional drives Special executions can be easily realized due to the modular design High dynamic performance by force and distance regulation and the possibility of transition speed When work processes require high flexibility and precision then con ventional drives are often no longer sufficient This calls for the use of electromechanical servo drives Tailored drives adjustable from 0 25 400 kN From the standard drive up to the complex special machine High precision due to adaptable regulated deflection compensation Simple and comprehensive para meter setting control service via TOX softWare Can be run on most commonly used operating systems Utmost safety up to and including category 4 as per EN 954 1 Performance level e as per EN ISO 3849 1 and SIL3 as per EN IEC 62061 is possible Stand alone operation without PC PLC is possible The system is pre configured and calibrated thus ready for service plug and play TOX SoftWare Coining Marking Stamping Pressing Compressing Bending Clamping Tensioning Peening Assembling Press fitting Mounting Clinching TOX sheet metal joining Riveting Crimping Flaring Inserting Fastener Insertion Punching Piercing 3 X Q l i n e The electro mechanical servo systems are designed such that only minimal maintenance work is requi red Maintenance free servo motors Maintenance free belt drive for EPMK EPMR Series Long lubrication intervals for the spindle Network for modern production Process monitoring operating programming and diagnostics directly over your network Quality data Production monitoring Production data StatisticsLogfile Ethernet Ethernet Zone controller TOX softWare Fieldbus e g Profibus DP PLC controller TOX Service The decisive advantage Maintenance Dependable service worldwide see brochure backside Remote service possible over modem generally installed in each complete machine delivered or via company network VPN Wide experience in various applica tions general industry automobile medical technology TOX is your active partner during the entire project duration from the planning to the operation stages Installation and process optimization assistance Training at the customer or in house at TOX Calibration and repair service www tox 40 201204 en PC Laptop or IPC for servi cing parameter setting and visualization From single components to complete machines System solutions from one source See page 22 23 for application examples 4 X Q l i n e www tox 40 201204 en Advantages Compact design High life expectancy High static capacity due to large bearing area Highest transmission speed Highest efficiency Highest rigidity High revolutions Planetary roller screws are designed for high loads over millions of cycles making them the best choice Planetary Roller Screw Construction of a Planetary Roller Spindle Mounting instructions The working rod should be guided externally in order to avoid any potential side loads You will find cor responding examples in the TOX Presses catalog The connection to the external guidance or ram guide plate must be done using a flexible coupling For more information on our couplings please see data sheet 10 00 for TOX Powerpackage acces sories Spindle Planetary roller Spindle nut Design example EPMK 55 Anti rotation for spindle 2 greasing points plugged Housing with plane tary roller spindle Housing with belt drive Eyebolt provision both sides Mounting pilotBolt circle for mounting screws Force sensors Resolver for distance measurement Electrical interfaces Servo motor Gearbox not with EPMK 005 010 Working rod The electromechanical servo spindle Referencing Generally referencing is done using the internal positive stop of the servo drive Alternatively referencing ca