Operating InstructionsReel body, spiral,divided design - on gear unit K20.BAL7100-0007-Ewww.wampfler.com Page 1 of 20Reel typesES 25., ES 31., ES 20. / D 6500 mm on gear unit K20.C O N T E N T SPage1 General information .22 Drum body components .23 Assembly of the reel body.43.1 Requirements.43.2 Assembly of the reel wheel .63.3 Assembly of the reel wheel to the gear unit .133.4 First alignment of the reel (without cable) .143.5 Ramp .163.6 Angle for cable insertion .184 Placing the cable on the drum and connecting up.184.1 For the preparatory work prior to placing on the drum.184.2 Preparation of the cable end and leading to the slip ring body .194.3 Placing cable on drum .194.4 Reeling the cable .204.5 Connecting up the cable .205 Check the drum width and adjust if required .20Operating InstructionsReel body, spiral,divided design - on gear unit K20.BAL7100-0007-Ewww.wampfler.com Page 2 of 201 General informationThe function of the reel body is to take up a reeling cable (high voltage, low voltage or control cable).As a standard the reel body has the capacity to take up the wound-up length required for this operation plus 2 windings for tension relief.Note: All below numbers in brackets ( ) refer to the corresponding positions on figure 1 to figure 3.2 Reel body componentsThe reel body is delivered dismounted and is composed of:- 9 resp. 10 premounted reel segmentsOperating InstructionsReel body, spiral,divided design - on gear unit K20.BAL7100-0007-Ewww.wampfler.com Page 3 of 20- 1 ramp- 2 reel plates- 1 angle for cable guidance- 1 box with screws, nuts, washers and lock nutsOperating InstructionsReel body, spiral,divided design - on gear unit K20.BAL7100-0007-Ewww.wampfler.com Page 4 of 203 Assembly of the reel body3.1 RequirementsThe assembly of the reel body- requires an even surface;- requires approx. 20 elements of an equal height(suggestion: wooden blocks approx. 300 mm x 100 mm x 750 mm);- requires 2 elements with a height dimension reduced by 24 mm for the support (suggestion: 276 mm x 100 mm x 500 mm);- requires at least 2 vises (spacing 350 mm);Operating InstructionsReel body, spiral,divided design - on gear unit K20.BAL7100-0007-Ewww.wampfler.com Page 5 of 20For the assembly of the reel body to the gear unit, the gear unit has to be placed at an appropriate height to guarantee a minimum ground clearance of half a reel body outer diameter (D/2).The reel segments are supplied depending on the nominal cable diameters provided by the customer.The reel width b“ to be adjusted, however depends on the actual dimension d“ (cable diameter to be measured by the customer). Choose the reel width as small as possible by leaving out/removing individual washers (16) 3 mm (per spoke).If this is required it should be done prior to mounting the segments. Then tighten the nuts with 350 Nm!Example: Measured cable diameter: 48.4 mmSupplied reel width: 52.0 mmReel width to be adjusted: 49.0 mm(remove respectively leave out one spacer at each joint)Operating InstructionsReel body, spiral,divided design - on gear unit K20.BAL7100-0007-Ewww.wampfler.com Page 6 of 203.2 Assembly of the reel wheelDo not yet remove the wooden spacers (condition upon delivery).Put the two reel plates horizontally onto the two low wooden blocks. Since the plates are not symmetrical, make sure that the correct side points to the top. (outer hole circle displac