摘 要传统的水泥生产操作员的培训已经无法满足目前的要求，鉴于系统仿真以具有实验易于进行、模型形式多样化等优点，仿真技术应用于水泥工业可以解决目前严重阻碍水泥业发展的一些问题。使用 CBF 组态软件作为操作平台对生产过程中的各个环节进行仿真，分析历史数据，应用 DigiVis 对其工艺界面进行操作。本实验采用 ABB CBF 系列软件编程工具对水泥生料粉磨环节的工艺测点及电气设备进行全面仿真，利用 CBF 组态软件及 EMULATOR 仿真器，对设备备妥、驱动、返回等信号及连锁关系进行仿真，实现了对水泥生产过程的实时控制及数据采集、处理。该系统具有直观方便的操作，可以减小了人为误差，系统人机界面友好，并且可提供丰富的信息量。水泥生产 DCS 培训仿真系统对今后优化工艺和改进控制策略有直接的指导意义，并有明显的经济效益，实用价值。关键词：组态;仿真;培训;CBF;生料粉磨 -II-ABSTRACTThe traditional cement production operators training already cannot satisfy the requirement, due to the advantages that current system simulation experiment has been taken easily and has various models , the simulation technology used in cement industry can solve serious problems that hindered development of cement industry. Use CBF configuration software as operation platform and make simulation for each link during the production process, analysis the historical data, put the DigiVis into operating the process interface. Using ABB CBFS series software programming tools for cement grinding process of link comprehensive measuring and electrical equipment in this experiment, Using the CBF configuration software and EMULATOR for making the simulation for equipment, ready, drive, return signal and chain relations., which realize the real-time control of the cement production process and data acquisition and processing. This system has the intuitive and easy operation, which can reduce the human error, has the advantage of friendly interface, and can provide abundant information. Cement production DCS training simulation system has the direct guidance for improving the process and control strategies, and has obvious economic benefits and practical value. Keywords: configuration, Simulation, Training, CBF, Grinding materials -III-目 录摘 要 .IABSTRACT .II1 前言 .11.1 国内外 研究现状、水平及存在的问题 .11.2 选题的目的和意义 .22 生料粉磨工艺流程 .42.1 工艺流程 .42.2 设备介绍 .42.2.1 磨主电机 .42.2.2 选粉机 .43 软件的安装 .63.1 CBF 软件简介 .63.2 CBF 的开发 .64 总体设计方案 .94.1 控制器 .94.2 控制方案 .94.3 项目建立 .94.3.1 创建新的项目树 .94.3.2 仿真硬件配置 .154.4 过程站组态 .184.4.1 单电机程序编辑 .184.4.2 组电机程序编辑 .214.4.3 电机的连锁关系 .244.4.4 磨机程序的编写 .254.4.5 模拟量的监控 .274.4.6 数字量的监控 .294.5 操作员站组态 .294.5.1 趋势显示 .