Digital servo amplifierSERVOSTAR640/670Assembly, Installation, SetupEdition 06/02 file 640670hw.xxx EU order.No.: 91978 NA: M-SS-015-0107Previous versions :EditionRemarks 07/99First edition 11/99technical data, encoder connection diagram 12/99encoder cable length10/00Dimensions mains filter, setup software on CD-ROM only, wiring diagrams electr. gearing, warning and error messages, recommended torque, various corrections 05/01some UL/cUL related hints01/02-Options -I/O-14/08- and -2CAN - incorporated, hardware-description incorporated for PROFIBUS and SERCOS, nameplate, motor list and connector assignment corrected, LED-display corrected, error messages expanded, Regen resistor BAR replaced by BAS type06/02Front page new design, corrections to US english, motor table removed, order numbers added, last page new design and contents, new: connection to diff. mains supply networks, block diagram to ch.IIIPC-AT is a registered trademark of International Business Machines Corp.MS-DOS is a registered trademark of Microsoft Corp.WINDOWS is a registered trademark of Microsoft Corp.HIPERFACE is a registered trademark of Max Stegmann GmbHEnDat is a registered trademark of Dr. Johannes Heidenhain GmbHSERVOSTAR is a registered trademark of Kollmorgen Corporation.Manufactured under one or more of the following US patents:4,434,3894,447,7714,456,9344,463,2994,479,078 4,490,6614,504,7554,508,9884,532,4614,538,080 4,541,5754,543,5204,551,6464,559,4854,562,399 4,572,9994,579,0124,633,1514,644,1994,647,824 4,661,7564,670,6964,675,5474,679,3134,682,093 4,686,4374,698,5374,729,1604,763,0494,763,056 4,763,0574,733,1494,782,2724,797,5924,857,816 4,868,4754,868,9704,912,3814,926,0634,935,080 4,943,7604,954,7394,992,7165,051,6345,144,183 5,173,6515,194,7865,399,9085,435,5175,530,396 5,574,6365,606,7915,625,2655,633,7935,646,467 5,715,5905,736,9165,739,6485,754,7325,789,841 5,829,1185,912,6385,949,2025,949,3595,998,905 6,002,234Technical changes which improve the performance of the equipment may be made without prior notice ! Printed in the Federal Republic of Germany All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen Seidel Corporation.ContentsSERVOSTAR640 / 670 Installation Manual3Seidel06/02ContentsIGeneral I.1About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 I.2Prescribed use (Use as directed) of the servo amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 I.3Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 I.4Instrument description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 I.4.1Package supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- A.4.028.6/10I.4.2The digital servo amplifiers of the series SERVOSTAR 640/670 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 I.4.3Operation directly from supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 I.4.4Digital servo amplifier concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 I.5Connection to different mains supply networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14- A.4.038.1/12I.6Components of a servo system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 I.7Technical data of the SERVOSTAR 640/670 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 I.7.1External fusing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 I.7.2Allowable ambient conditions, ventilation, mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 I.7.3Conductor cross-sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 I.7.4Recommended torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .