Standard Operating ProcedureOQC Inspection Implement it complied to customer suggestion sampling plan, if Customer have special requirements.抽樣數: 按每兩小時 5pcs 機抽取樣板; 如果客戶對檢驗有特別要求,則按客戶要求抽樣計劃執行.5.2.2 Package if sample size is less than 20pcs, OQC write down allsample record. 將檢查結果記錄在 “成品檢查報告表”及相關記錄報表上. 當抽樣樣板數量超過 20pcs 時,性能測試數據至少需要記錄 20pcs,如果樣板數少於 20pcs 時,OQC 記錄實際樣品數的數據.5.3 Reliability test refer to relative QCP.可靠性測試參照相關的品質保證計劃.5.4 Spare Parts Inspection /備用零件檢查:Sampling a part for confirming the structure and material in every SO. If the confirmation is ok, forward to inspection according to MIL-STD-105E LEVEL II Sampling sample , afterward will inspect the sample visual and function.在每個 SO 中取一件進行結構確認和物料核對,確認無誤後,按照 MIL-STD-105E LEVEL II 進行抽樣,然後對樣品進行外觀及功能檢查.5.5 Nonconformance analysis and disposition 不良品分析處理.5.5.1 .OQC must immediately initiate PPPB, after confirmed with ME/Prod Dept if the defects was found by OQC.OQC 發現的不良品,在與 ME、生產部確認無誤后,必須立刻啟動”製造過程/產品不合格控製程序(PPPB).5.5.2 When below condition appear, we need to stop production.Standard Operating ProcedureOQC Inspection If finished goods are under sun or rain or not.環境:排風系統(排風扇是否打開);貨物是否被日光曝晒或淋雨(潮濕).5.7.1.2 Finished goods in store : If goods put is evident by Model or not; Goods package boxis very integrated or not.存貨:存貨擺放是否分型號;存貨包裝箱是否完整.5.7.1.3 Mark Shipment is processing in sequence(First in first out) and shipment records is correct.標識及記錄:存貨是否有客戶標識,出貨是否按序(先進先出)及出貨記錄是否正確.Standard Operating ProcedureOQC Inspection & Release Shipping Procedure Document No:SOPOQC0003Rev: A OQC 檢查和放貨程序檢查和放貨程序Effective Date:Title:Owner Dept.: TTA OQCForm No.: QSAF0001B Page 7 of 115.7.2 .Goods audit /存貨稽查.Goods audit is going under below condition:存貨稽查在下列的情況下進行:5.7.2.1 TTA received customer complain.TTA 收到客戶投訴.5.7.2.2 OQC sampling inspect and found a lot of major & critical defections. OQC 抽樣檢查發現許多嚴重和致命的壞品.5.8 Release shipping / 放貨5.8.1 .Do not need customer or 3rd facet to inspect, products can release shipping after OQCinspection Pass.不需客戶或第三方驗貨, OQC 驗貨合格後可以安排出貨.5.8.2 .Need customer or 3rd facet to inspect, products can release shipping after OQC inspection pass and customer or 3rd facet inspection pass.需要客戶或第三方驗貨, 必須在 OQC 驗貨合格和客戶或第三方驗貨合格後方可安排出貨.6.0 Refered documents: /參考文件:6.1 TAQUCP011-Procedure on process /Product Bond / 製程過程/產品不合格控製程序.6.2 TAPIEP005- New Model Follow Up Procedure / 新產品跟進程序.6.3 OQCF0017-Finished Goods Inspection Report 成品檢查報告.6.4 PDNF0007 -Finished Goods wait QA to inspect form / 成品待 QA 抽查表(隨貨放行).6.5 OQCF0018-Dock Audit Report / 存貨稽查報告.6.6 OQCF0012-PPBR 製程/產品聯合報告.6.7 OQCF0026-New Model Release Note 新產品放行條.Standard Operating ProcedureOQC Inspection & Release Shipping Procedure Document No:SOPOQC0003Rev: A OQC 檢查和放貨程序檢查和放貨程序Effective Date:Title:Owner Dept.: TTA OQCForm No.: QSAF0001B Page 8 of 117.0 Flow chart 流程圖流程圖NOQC release “pass” “Finished goods inspection report” to F/G storeNeed customer or 3rd facet to inspectionTo shipEndYesCustomer or 3rd facet inspectionPassInitiate PPPBF/G to be inspectedAs A and B type products sampling inspectionstartFirst produced productsNoAs C and D type products, sampling inspectionInitiate PPPBPASSNoYesYesNoNo YesStandard Operating ProcedureOQC Inspection & Release Shipping Procedure Document No:SOPOQC0003Rev: A OQC 檢查和放貨程序檢查和放貨程序Effective Date:Title:Owner Dept.: TTA OQCForm No.: QSAF0001B Page 9 of 11流程圖OQC 發行”合格的成品檢查報告”給成品倉需要客戶或第三方驗貨付運結束是 客戶或第三方驗貨合格執行製造過程或不合格控製程序待驗產品按 A 類或 B 類產品 抽樣檢查開始剛上線產品否按 C 類或 D 類產品 抽樣檢查執行製造過程或不合格控製程序合格否是是否否是Standard Operating ProcedureOQC Inspection & Release Shipping Procedure Document No:SOPOQC0003Rev: A OQC 檢查和放貨程序檢查和放貨程序Effective Date:Title:Owner Dept.: TTA OQCForm No.: QSAF0001B Page 10 of 118.0 Appendix /附錄8.1 Attachment 1: MIL-STD-105E Single Sampling plan sheet附表一 美國軍用抽樣計劃表(單次抽樣)Standard Operating ProcedureOQC Inspection & Release Shipping Procedure Document No:SOPOQC0003Rev: A OQC 檢查和放貨程序檢查和放貨程序Effective Date:Title:Owner Dept.: TTA OQCForm No.: QSAF0001B Page 11 of 110.0100.0150.0250.0400.0650.10.150.250.400.651.01.52.54.06.510152540651001502504006501000Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac ReAc ReAc ReAc ReAc ReAc ReAc Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re Ac Re2-820 11 22 33 45 67 810 11 14 15 21 22 30 319-1530 11 22 33 45 67 810 11 14 15 21 22 30 31 44 4516-2550 11 22 33 45 67 810 11 14 15 21 22 30 31 44 4526-5080 11 22 33 45 67 810 11 14 15 21 22 30 31 44 4551-90130 11 22 33 45 67 810 11 14 15 21 22 30 31 44 4591-150200 11 22 33 45 67 810 11 14 15 21 22151-280320 11 22 33 45 67 810 11 14 15 21 22281-500500 11 22 33 45 67 8 10 11 14 15 21 2250