中国式的中国式的 精益企业精益企业 Lean In China精益是一种精神精益是一种精神精益是一种精神精益是一种精神 Lean is SpritLean is SpritLet 400 sq ft tells 80% of the storyLet 400 sq ft tells 80% of the story精益是一种境界精益是一种境界精益是一种境界精益是一种境界 Lean is Ideal StateLean is Ideal State申请人姓名 工号 日期 参与人员: 改善项目: 目前状况: 计划改善: 节 省 空 间 减少 走动减 少 库 存 提 高 效 率 减 少 报 废缩短生 产周期减少 人 员计划完成时间: 预算金额: 完成情况: 名称TITLE: 改善建议表改善建议表 文件编号DOCUMENT NUMBER: SL-CT-LN-SF-001 制表部门DEPARTMENT: 工程部工程部 版本REVISION NUMBER: A1 编制PREPARED BY: KEVIN 更新日期REVISION DATE: 改善建议表改善建议表 精益是一种文化精益是一种文化精益是一种文化精益是一种文化 Lean is CultureLean is Culture精益是清洁整齐精益是清洁整齐精益是清洁整齐精益是清洁整齐 Lean is Neat & Clean Lean is Neat & Clean 精益是有效组织精益是有效组织精益是有效组织精益是有效组织 Lean is WellLean is Well- -organizedorganized精益是真正安全第一精益是真正安全第一精益是真正安全第一精益是真正安全第一 Lean is SafetyLean is Safety精益是质量控制精益是质量控制精益是质量控制精益是质量控制 Lean is QualityLean is Quality精益是可视化精益是可视化精益是可视化精益是可视化 Lean is VisualLean is VisualOpExOpExC&CC&CBDLPBDLPE E- -learnlearnMTLMTLOthersOthersTradeTrade精益是学习精益是学习精益精益是是学学习习Lean is Lean is LearingLearing精益是人才发展精益是人才发展精益是人才发展精益是人才发展 Lean is People DevelopingLean is People Developing精益是透明化管理精益是透明化管理精益是透明化管理精益是透明化管理 Lean is Visual ManagementLean is Visual Management89.7%60.9%62.9%99.5%135.4%121.0%106.0%158.8%106.0%72.3%116.0%52.1%45.1%76.7%95.7% 84.9%101.6%124.2%0.0%20.0%40.0%60.0%80.0%100.0%120.0%140.0%160.0%180.0%Jan-04 Feb-04 Mar-04 Apr-04 May-04 Jun-04 Jul-04 Aug-04 Sep-04 Oct-04 Nov-04 Dec-04 Jan-05 Feb-05 Mar-05 Apr-05 May-05 Jun-05Labor EfficiencyLabor EfficiencyBeforeAfter2.30%3.71%3.98%-0.94%1.51%2.27%1.46%0.73%1.34%0.41% 0.45%1.05%0.14%3.26%-0.72%3.13%2.39%0.44%-0.30%0.86%6.06%1.67%-2.00%-1.00%0.00%1.00%2.00%3.00%4.00%5.00%6.00%7.00%03- Sep03- Oct03- Nov03- DecJan- 04Feb- 04Mar- 04Apr- 04May- 04Jun- 04Jul- 04Aug- 04Sep- 04Oct- 04Nov- 04Dec- 04Jan- 05Feb- 05Mar- 05Apr- 05May- 05Jun- 05Y2004 Target:1.5%Y2005 Target: 0.8%BeforeAfterScrap ReductionScrap ReductionConvenienceTools Cellularization Team精益是结果导向精益是结果导向精益是结果导向精益是结果导向 Lean is ResultsLean is ResultsOEE +58.7%20032004200520062003200420052006FG DPPM12,000 7,183-94.1% 3,6962003200420052006Scrap Rate 6.32%1.30%-94.6%1.10%52.8%72.8%83.1%Safety2626 monthsmonths of of zerozero loss time loss time accident recordaccident recordSpace38.6% Space Space Free UpFree Up (50,800sqft)(50,800sqft)精益是总体取得结果精益是总体取得结果精益是总体取得结果精益是总体取得结果 Total ResultsTotal Results2003200420052006Incoming DPPM 30,000 15,673-94.7%5,9531,536699 0.34%83.8%2003200420052006Main Product TPc/t 9.9 Days5.3 Days- 57%5.1 Days2003200420052006Supplier Lead Time8.7Days4.2Days-58%3.5Days2003200420052006Labor Efficiency59.1%80.0%+87% 99.9%2003200420052006Incoming On Time Delivery86%96%+14.4% 97%2003200420052006Inventory Turns3.7 Turns8.1 Turns+172% 10.7 Turns2003200420052006Productivity22.7%18.0%12%10.1Turns98.4%4.3%3.7Days4.3 Days110.6%精益是总体取得结果精益是总体取得结果精益是总体取得结果精益是总体取得结果 Total ResultsTotal Results精益是战略精益是战略Lean is StratagemLean System 持续改进系 统精益是系统精益是系统Lean is System精益是模块化精益是模块化Lean is Modularization精益是有计划有步骤的精益是有计划有步骤的Lean is Plan