1 of 4Autoliv ChinaPFMEA Go&See (Poka-Yoke Verification)1.目的 Purpose- Reduce the risk to delivery defect parts against design requirement to Autoliv Customers and Autoliv降低递交不合格产品给奥托立夫的客户以及奥托立夫的风险。- Make sure the PFMEA is a living documents and all actions in PFMEA is followed in production lines确保 PFMEA 是一个动态的文件，所有 PFMEA 中定义的措施都在生产线实施。- Verify all Poka Yoke is functional and meet the design requirement验证所有的防错都能按照设计的要求运行。2.范围 ScopeAutoliv: Include all Autoliv China production facilities 奥托立夫：包括所有奥托立夫中国区的生产工厂。Supplier:Include all Autoliv China suppliers located in China.供应商：包括所有工厂在中国的奥托立夫中国区供应商。3.定义 DefinitionAMG Autonomous Manufacturing GroupAMT Autonomous Manufacturing Team (cell/line team leader)AMC Autonomous Manufacture CenterPE Process EngineerPQ Production Quality MVP parts Master Verification Parts / Dummy Parts / Master SampleCC Critical CharacteristicSC Significant CharacteristicSQ Supplier Quality4.职责 ResponsibilityPFMEA Go&See Leader: PFMEA 现场确认的主导Autoliv: PE, PQ, or AMC manager奥托立夫：工艺工程师，生产质量或者自主制造中心经理Supplier: Autoliv - CSQ or SQ if lead by AutolivSupplier - Quality Manager or General/Plant Manager供应商：奥托立夫 部件供应商质量或者供应商质量（如果由奥托立夫主导）供应商 质量经理或者总经理/工厂经理5. PFMEA Go & See Steps PFMEA 现场确认步骤：Step 1: PFMEA Go & See on shop floor步骤一：在现场进行 PFMEA 确认- Go to the production line to observe the process in the assembly of the product (e.g. module) use the attached “Process Analysis Checklist” as a guide.- 到生产现场观察产品的组装过程（如：气囊模块）- 使用“过程分析检查表”作为指导。2 of 4Autoliv ChinaPFMEA Go&See (Poka-Yoke Verification)- Review the product PFMEA to each process line by line for the “ Process Analysis Checklist”.- 按照“过程分析检查表”的每一行要求，确认每一个生产过程，并与 PFMEA 进行比较。- Challenge all Poka-Yokes and attempt variations in the assembly that would allow building a bad part at each process step (in addition to the operators doing it, have those less familiar with the process do it too).- 验证每一个防错装置，尝试不同的方法确认该过程是否有可能制造出不合格的产品（除了让操作工尝试，加入一些不熟悉该过程的人一同尝试） 。- Capture findings by redlining affected documents and listing on “Action Plan Register”.- 将所有发现的问题点在 PFMEA 文件上标注，并将所有发现的问题点列入“改善计划记录”中。Step 2: Action Plan步骤二：改善计划- Review all findings on “action plan register” and define appropriate action plan.- 小组共同确认所有列入“改善计划记录”中的问题，并定义适当的改善计划。- Update all the event documents according to the redlines.- 更新所有相关的文件。- Roll up applicable changes to the Master PFMEA team; Update the Master PFMEA if necessary confirmed by the Master PFMEA team.- 向 Master PFMEA 小组反馈适用的变更。如有必要则更新 Master PFMEA。- Complete the actions with particular attention to items corresponding to higher RPN values.- 完成所有的措施，需特别关注高 RPN 的项目。Step 3: Management Follow Up步骤 3：管理层追踪- Schedule the “PFMEA Go & See Management Follow Up” 3 weeks after the original “PFMEA Go & See” event (action items can still be in-work).- 在“PFMEA 现场确认”完成后的三周内，组织一次“PFMEA 现场确认的管理层追踪”（相关措施仍可以在进行中） 。5-2. Attendees for PFMEA Go&SeePFMEA 现场确认的参与人员：5-2-1. Autoliv 奥托立夫PE (event leader)PQAMG/AMC/AMTMaintenanceOperators5-4-2. Supplier 供应商Autoliv SQ (event leader if PFMEA Go & See lead by Autoliv)3 of 4Autoliv ChinaPFMEA Go&See (Poka-Yoke Verification)Quality Manager (event leader if PFMEA Go & See is supplier self assessment)Production ManagerProduction Line LeaderProcess ManagerMaintenance Manager5-5. Important Notes重要说明- Stop the production line during the PFMEA Go & See event. Do NOT do the event during running production.在做 PFMEA 现场确认的时候需要停止正常的量产。正常生产是不要开展此活动。- Make sure all failure produced during the PFMEA go & see events are cleaned after complete the event.确保所有在 PFMEA 现场确认时生产出的不良品，均在确认结束后清楚干净。- Management support and follow up is important for a successful PFMEA Go & See event.管理层对此活动的支持和追踪是成功完成的重要条件。6.记录表单 Records- Process Analysis Checklist 过程分析审核表- Action Plan Register 改善措施记录7.参考文件 References- AS104 Failure Mode and Effect Analysis (FMEA) - AS52 Special Characteristics Classification- AS67 Layered Process Analysis- ASM Autoliv Supplier Manual- AS2 Process audit- AIAG FMEA Manual8.流程图 FlowchartN/A版本号Revision更改日期Date更改处Change Detail1.0 2010-12-05 初版 Initial ReleasePrepared by制订Verified by审核Approved by批准Release date生效日期Signature 签名Date /日期4 of 4Autoliv ChinaPFMEA Go&See (Poka-Yoke Verification)