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Title: Logistics Specialist 发言主题: 包装要求 Topic: Packaging Requirement长安福特汽车有限公司南京公司物流部 Changan Ford NJ Automobile Co., Ltd. MP&L Department,长安福特南京公司2006年供应商培训大会 2006 CAF-NJ Supplier Training Meeting,部门职责 Function of section,Content,包装概念Packaging Concept 质量责任Quality Responsibility 基本要求Basic Requirement 容器标准Container Standard 内部包装要求Inner packaging requirement 外部标识Outer sign 包装标签Packaging label 包装申请Packaging Proposal 测试要求Test requirement 质量要求Quality Requirement,日系包装标准 Packaging standard of Japanese,综合考虑长安福特南京公司的供应商有福特体系的、也有日本体系,因此我们的标准将尽量兼容两个体系的标准。Considering CAF-NJs suppliers which also provide the parts for Ford system and Japanese system, the standard will contain the two kinds of standard.,Ford Vehicle plant 福特整车厂,长安福特南京包装标准 Packaging standard of CAF NJ,CAF-NJ 长安福特南京,福特包装标准 Packaging standard of Ford,Japanese Vehicle plant 日系整车厂,福特供应商/supplier for Ford,日系供应商/supplier for Japanese,其他供应商/other supplier,1. Packaging Concept,1. Packaging Concept,本包装标准是与包装细节相互一致的工程标准和程序,涉及如下零件库中的零件:大规模生产零件(包括准备从供应商运到长安福特南京公司的零件)(发动机除外)。This packaging guideline that shows engineering standard and the procedure to agree the packaging spec each other, is referred to the parts to the following part warehouses. The warehouse for mass production parts including the parts that wait to deliver from supplier to CAF-NJ, except engine.,选定3-4家包装供应商,负责长安福特南京公司所有国产零件(发动机除外)的包装的设计和生产。Selecting 3-4 packaging suppliers, who will provide packaging design and manufacture of all the local parts (except engine) for CAF-NJ. 零件供应商的包装材料必须从已选定的包装供应商购买。All the local suppliers must buy packaging from selected packaging suppliers. 包装费用由零件供应商承担,并按包装使用年限分摊在每个零件上。The parts suppliers have the responsibility of packaging cost, and add the packaging cost up to each part. 零件供应商负责包装的设计与开发,包装供应商有义务支持零件供应商的工作。The suppliers lead packaging design and development and the packaging suppliers have responsibility to support the parts suppliers work.,1. Packaging Concept,包装供应商选择表格,SAMPLE,将在2006年年底之前确定包装供应商,The packaging suppliers should be informed before the end of 2006,1. Packaging Concept,2.Quality Responsibility,在正常运输条件下,因包装设计等造成零件质量问题而导致长安福特损失的全部费用和开支应由零件供应商承担;Under the normal conditions of transportation, any loss or expenditure generated due to part defect caused by packaging develop etc. have to be born by part supplier; 在正常运输条件下,因包装制造造成零件质量问题而导致长安福特损失的全部费用和开支应由包装供应商承担。Under the normal conditions of transportation, any loss or expenditure generated due to part defect caused by packaging manufacture etc. have to be born by packaging supplier.,3.Basic Requirement,生产效率的追求。Pursue of Efficiency for Production and Logistics原则上,SNP是1/2/4/5/10/20的倍数,并且与长安福特南京公司两小时的用量接近。(对于小的零件,采用外部尺寸为400*300*148的可重复使用标准周转箱包装,并且包装重量小于15千克)In principle, SNP is in multiples of 1, 2, 4, 5, 10 or 20, and some parts must be close to the quantity used in 2 hours in CAF. However, SNP for small parts, for example a screw, can be decided based on gross weight of the packaging, which is less than 15kg in the standard container.,3.Basic Requirement,环境方针/Measure to Environment长安福特在整个物流过程中,致力于保护生态平衡,其环境方针如下:CAF endeavors to conserve ecology in the all process of logistics. The measures of environment for the packaging are followings.每个包装必须包含最小量的内部材料内部材料必须尽量简单并且可以回收使用。Each packaging must have the minimum amount of interior material to ensure the parts quality. When interior material are required, those must be durable.为了保障零件品质必须采用辅助材料的时候,应最小限度采用的辅助材料,同时必须考虑环境保护情况。When the assistant material is necessary for the parts quality, the assistant material must be minimum and the environment must be considered.,3.Basic Requirement,自动化要求/Factory Automation标签:包装标签必须包含条形码标志以支持工厂的自动化。Label: The packaging label must contain the bar code symbol to support factory automation.托盘:托盘必须采用四个方向都可以用叉车装卸的。托盘必须采用双面托盘。Pallet: The pallet must be four way for the fork to loading and unloading. The pallet must be two face pallet.,4.Container Standard,依据以上基本要求,容器选择原则如下: Basing on the above basic requirement, the packaging container selection principle is as follows:首先应尽量选择塑料容器作为零件的外包装,铁质外包装原则上要求可以折叠(8个顺序件可以特殊考虑)。At first, the plastic container should be chosen prior, and basically, the metal container should be folded (except the container of the 8 frequency parts).,4.Container Standard,其次根据供应商的距离选择包装容器,南京及附近的供应商优先选择不可折叠塑料箱,如上图所示;距离较远(例如天津)供应商优先选择可折叠容器,如下图所示:Then, the distance should be considered, the suppliers in Nanjing or near to Nanjing, unfolding plastic containers should be chosen, as the above chart; the distance is farther from Nanjing, for example Tianjin, the suppliers should consider the folding containers at first, as the below chart.,4.Container Standard,重量限制/Standard of the Packaging gross weight (the gross weight including container, attachment and packed part in container)人工搬运的包装重量必须低于15千克。The weight of packaging carried by hand must be less than 15kg.小型机械设备搬运的包装重量,必须小于300千克,并且移动包装的初始拉力必须小于25千克。The weight of packaging handled by a small MH equipment such as dolly, must be less than 300kg, and also the initial pull force to move packaging must be less than 25kg.重型机械设备(例如叉车)搬运的包装重量,必须小于500千克。The weight of packaging handled by a heavy MH equipment such as fork truck, must be less than 500kg,原材料的包装重量必须小于1500千克。The weight of packaging of raw material, must be less than 1500kg.,
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