1 CR/ARI3 | 11/2005 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns. CR/ARI3 Standard-Tool Plan for Every Part“ (PFEP) Tool Presentation 2 PFEP - Tool (Plan for Every Part“) CR/API3 | 11/2005 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns. Overview ?Introduction ?Motivation and Goals ?Functionality ?Basic Structure ?Guideline ?Application PFEP ?Theoretical Backgrounds ?Exercise 3 Realisation of the Process/ Product Premises Value Stream Manufac./Logistics Planning Evaluation Product/Process- design Detailed Planning Workshop Concept Planning Guideline Product-/ Process Concept Development of the Process/ Product Project Preparation Realisation of the Process/ Product Premises Value Stream Manufac./Logistics Planning Evaluation Product/Process- design Detailed Planning Workshop Concept Planning Guideline Product-/ Process Concept Development of the Process/ Product Project Preparation Introduction - Motivation CR/ARI3-Se | 11/2005 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns. Todays situation: Different tools for each task in planning process No standardized formula for calculation Data redundancy (update effort, data consistency) VSD VSD Kanban card calculation Kanban card calculation Validation using BPS-maturity model Validation using BPS-maturity model Layout planning Layout planning Supermarket calculation Supermarket calculation Milkrun planning Milkrun planning Standard Plan for Every Part * Planning process simplified Input from phase of A-prototype Leveling Leveling Detailed Log. Planning Kanban calculation and print tool Milkrun tool Supermarket tool 4 Introduction CR/API3 | 11/2005 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns. Goals of Tool Development ?Common database ?Use of standard formula for all calculations ?Guided workflow ?Quick Check: Simulation of different scenarios by changing basic input parameters ?Printing tool for Kanban cards with standard layout Standard Plan for Every Part (PFEP) Milkrun planning Milkrun planning Kanban card print Kanban card print Supermarket calculation Supermarket calculation Kanban card calculation Kanban card calculation PFEP Tool 5 Introduction CR/API3 | 11/2005 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns. Functionality PFEP-Tool (1) ?Design of part-related data of regarded production system ?material flows of all parts in the value stream ?Calculation of Kanban control loops ?verification of planned EPEI for high runners ?calculation of lot size ?number of production Kanbans in every loop ?supermarkets for EZ and EZFE ?Milkrun calculation ?Milkrun cycle time ?No. of trolleys Standard Plan for Every Part (PFEP) RT4,loop RT5,loop RT6,loop assembly cCC A A A A B B BB C C CC B B BB C d d dd RT2, loop RT1, loop RT3, loop D D D D C C CC B B BB C C CC d d dd d d dd A A A A C C CC B D C A D Montage c cC CC C A A A A A A A A A A A A Entnahme B B BB B B B B BB B BB B C C C C CC C CC C B B BB B B B B BB B BB B C C d d d d dd d dd d Losbildung RT2, loop RT1, loop RT3, loop Supermarkt D D D D D D D D D D D D C C C C CC C CC C B B BB B B B B BB B BB B C C C C CC C CC C d d d d dd d dd d d d d d dd d dd d A A A A A A A A A A A A C C C C CC C CC C B D C A D RT4,loop RT5,loop RT6,loop assembly c cC CC C A A A A A A A A A A A A B B BB B B B B BB B BB B C C C C CC C CC C B B BB B B B B BB B BB B C C d d d d dd d dd d RT2, loop RT1, loop RT3, loop D D D D D D D D D D D D C C C C CC C CC C B B BB B B B B BB B BB B C C C C CC C CC C d d d d dd d dd d d d d d dd d dd d A A A A A A A A A A A A C C C C CC C CC C B D C A D Montage c cC CC C A A A A A A A A A A A A A A A A Entnahme B B B B BB B BB B B B B B B BB B B BB B C C C C C CC C C CC C B B B B BB B BB B B B B B B BB B B BB B C C d d d d d dd d d dd d Losbildung RT2, loop RT1, loop RT3, loop Supermarkt D D D D D D D D D D D D D D D D C C C C C CC C C CC C B B B B BB B BB B B B B B B BB B B BB B C C C C C CC C C CC C d d d d d dd d d dd d d d d d d dd d d dd d A A A A A A A A A A A A A A A A C C C C C CC C C CC C B D C A D 6 Introduction CR/API3 | 11/2005 | Alle Rechte bei Robert Bosch GmbH, auch fr den Fall von Schutzrechtsanmeldungen. Jede Verfgungsbefugnis, wie Kopier- und Weitergaberecht, bei uns. Functionality PFEP-Tool (2) ?Calculation of EZRS stock on 3 levels ?level 1: warehouse (interface to external supplier) ?level 2: central supermarket after warehouse (if necessary) ?level 3: supermarket at line or at point of use ?Kanban card print tool ?print of calculated number of standar