Operation instructions Electric actuators 2SA7., 2SG7 Issue 01.16 Y070.302/EN Subject to changes without notice! PROFITRONHiMod Operation instructions SIPOS SEVEN: PROFITRON, HiMod Page 2 Y070.302/EN Contents Contents 1 General information 3 1.1 Safety information .3 1.2 Transport and storage .4 1.3 Disposal and recycling 4 1.4 Notes to the operation instructions 4 1.5 Supplementary operation instructions .5 2 General information 6 2.1 Functional principle .6 2.2 Sub-assemblies .7 2.3 Block diagram (electrical connections) 8 3 Assembly and connection 9 3.1 Mounting to valve/gear 9 3.2 Electrical connection . 11 3.3 Separate mounting 13 4 Instructions on operator control and operation 14 4.1 Hand crank, hand wheel 14 4.2 Light emitting diodes (LED) and display 15 4.3 Navigation through the menus 20 4.4 Start menu .23 4.5 Selecting the language 25 4.6 Main menu overview .26 4.7 User management .27 5 Commissioning 30 5.1 General information .30 5.2 Programming closing direction, speeds, cut-off modes and tripping torques 32 5.3 Adjusting the end positions for version with signaling gear .37 5.4 Adjusting the end positions for version with “non-intrusive“ position encoder 45 6 Parameters and possible parameter values 49 6.1 Valve-specific parameters .49 6.2 Control system parameters .53 7 Observe (Electronic name plate) 61 8 Communication and data exchange 62 8.1 Remote control 62 8.2 COM-AC PC parameterization program .62 8.3 Data exchange 62 9 Maintenance, inspection, service 64 10 Spare parts 66 10.1 General information .66 10.2 Spare parts list 66 10.3 Exploded views .67 Original Declaration of Incorporation of Partly Completed Machinery (EC Directive 2006/42/EC) and EC Declaration of Con- formity in compliance with the Directives on EMC and Low Voltage .75 Y070.302/EN Page 3 Operation instructions SIPOS SEVEN: PROFITRON, HiMod 1 General information 1 General information 1 General information 11 Safety information General information The devices referred to in this document are components of installations conceived for industrial applications. They are designed in accordance with the recognized engineering rules. All work involved in transport, assembly, installation, commissioning, maintenance and repair has to be performed by qualified personnel. Qualified personnel within the meaning of the relevant safety instructions of this documentation are all persons authorized to perform the required tasks according to the standards of safety techno- logy and who may recognize and avoid potential hazards. They must be thoroughly familiar with the warnings at the device and the safety instructions of these operation instructions. For work on power installations, the prohibition of the use of non-qualified persons or similar is stipulated in EN 50110-1 (formerly DIN VDE 0105) or IEC 60364-4-47 (VDE 0100 part 470). Leakage The leakage current of the actuators is typically greater than 3.5 mA. Therefore a fixed installation according to IEC 61800-5-1 is required. Residual current circuit breakers or monitoring devices Due to the integrated frequency inverter, a direct current can be induced in the protective earthing conductor. If the network an upstream residual current device (RCD) or residual current monitor (RCM) is used, then it must be of type B. Correct transport, proper storage, mounting and installation, as well as careful commissioning are essential to ensure trouble-free and safe operation. The distribution of this product is restricted according to IEC 61800-3 and may cause radio interferences in domestic environments. In this case it may be necessary to take additional measures. The following is of particular importance: the technical data and information concerning the permissible use (installation, connection, am- bient and operating conditions) provided in the catalog, order documents, operation instructions, name plate data and in the other product documentation; the general installation and safety guidelines; the local, plant-specific regulations and requirements; the local environmental conditions, in particular the repeated load which might result when moun- ting the actuator to a vibrating valve. the proper use of tools and lifting and transport equipment; the use of personal protective equipment, especially in high ambient temperatures and with high actuator surface temperatures (caused by frequent operation and long activation times). Warnings on the device Danger of crushing. When pressing in the crank handle or the handwheel ensure that neither the hand nor the fingers are crushed, refer to figure. Applicable for devices of the 2SA5.5/6/7/8 series. Indicates the lubricant used. Refer also to chapter 9.3.2 L