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A电子厂工人工作绩效提高方法研究摘要:随着全球经济的不断复苏与快速发展,生产与分工的国际化,企业面对的是一个容量有限的国际市场,竞争日益激烈,这就对企业的竞争力提出了新的要求。而在制造企业中,如何使生产效率最优化,降低生产成本从而提高工人绩效,是企业在生存和发展中不断追求的目标。因此在企业生产过程中,不断改善生产的方式和组织形式,对企业的流水线进行改善是提高工人绩效的重要手段。企业在生产过程中从单元制造的思想来提高工人绩效,对生产系统和车间生产设备的布局进行改善和重组,是提高企业生产效率、提高企业核心竞争力、增强企业竞争优势的重要战略。企业采用单元制造系统是从提高工人效率出发,以企业的生产流水线和操作工的分配为改造对象,对企业流程的构成要素中的瓶颈要素或工序进行改善和重新组合,整合出更有价值的生产流程,以实现企业流程的优化和改善,提高工人的工作效率,从而使得企业生产率获得巨大改善。 本文研究A电子公司影响其工人绩效的问题,根据单元制造系统的理论,对其A电子公司插件段的生产流程进行改善,主要工作如下 :(1) 通过对单元制造基本工作原理的讨论以及与传统生产线布置方式的比较,分析了单元制造的基本功能、优点和在执行中的限制条件,并论述了单元制造在多产品族生产和联合布置等方面的应用特点,最后通过应用实例论证了单元制造的优点。(2) 运用“5W1H”找出影响A电子厂的影响工人绩效提高和生产效率的瓶颈,并找出影响复杂性系统生产效率低的根本原因。根据单元制造系统的优点确定引入单元制造系统能有效的提高其工人绩效。(3) 通过对A电子厂插件段生产效率分析,提出改善线体、导入单元制造生产方式是提高生产效率和工人绩效的关键,以作业测定为依据,结合IE生产线平衡改善手法并对其生产布局进行改善。(4) 应用MOD分析法对其改善后的公认的工作绩效进行评测,以实际数据说明生产线改善前后的生产效率情况。数据结果表明,运用单元制造系统对流水线进行改善后可以有效地平衡了A电子公司各工序的生产能,提高A电子公司的工人绩效,从而提高企业生产效率关键字: 工人绩效 单元制造 MOD分析法 生产布局The method of improving the workers performance of A electronics factoryAbstract :With the global economy increasing fast development, the recovery and the internationalization of production and division, enterprise to face is a limited capacity of the international market, increasingly fierce competition, this to the enterprises competitive ability are put forward new requirements. In manufacturing enterprise, how to make the production efficiency optimization, To reduce production cost so as to improve the performance of the workers, is the enterprise survival and development in continuously in the pursuit of the goal. So in enterprise production process, the continuous improvement of production and the way organization form, to the enterprise to improve the assembly line is an important means of improving workers performance. This article through to the unit manufacture the principle of discussion with the traditional production line and the comparison of the arrangement, this paper analyzes the basic function of the unit manufacture, advantages and in the implementation of the constraints, and discusses the application of characteristics of the unit manufacture in the productive Pin Zu production and decorated jointly, the last through the application example demonstrates the unit manufacture advantages. Through the study of the effect of A enterprise performance and improve the efficiency of production workers the bottleneck, discovery into unit production is suitable for the development of A enterprise and improve the performance and efficiency of production workers This paper studies the problems of the A electronics company influences of its workers performance , According to the theory of the cellular manufacturing system Its electronics company A plug-in segment of the production process to improve ,The main work is as follows (1) A discussion of the basic working principle of unit manufacturing as well as with the traditional production line layout comparison Analysis of the basic functions of cellular manufacturing, advantages and limitations in the implementation of conditions and discusses the characteristics of the application of cellular manufacturing in the production of multi-product family and jointly arranged ,Finally an application example demonstrates the advantages of cellular manufacturing. (2) According to the5W1H I find the bottleneck of A electronics factory workers improved performance and productivity, and identify the complexity root causes of the system of production and low efficiency According to the advantages of cellular manufacturing system to determine the introduction of cellular manufacturing system can effectively improve the performance of their workers (3) According to the analysis of the A electronics factory plug-in segment production efficiency Work measurement, combined with the IE line balancing to improve practices and the layout of their production to be improved (4) application the MOD analysis recognized in improved job performance evaluation In practical production line and the improved data shows the production efficiencyData results show that using the unit manufacturing system to improve production line can be effectively balance the A electronic company of each process Improving the performance of A electronic company workers so as to improve the production efficiency. Key words: Workers performance Unit manufacturing production MOD analysis facility layout目录摘要:IAbstractII第一章 绪论11.1背景11.2 问题的提出21.3 研究目的3第二章 单元制造的理论研究52.1 单元制造的概念52.2单元制造系统的介绍52.3单元制造的特点62.4单元制造的基本工作原理72.5 单元制造应用的类型72.5.1 典型应用72.5.2 多产品族的生产72.5.3 联合布置82.6单元制造的功能分析102.6.1单元制造与传统的生产线的比较102.6.2 单元制造的优点112.6.3单元制造系统实施面临的限制条件12.第三章 A电子厂的问题分析133.1 A电子厂的简介133.2 A电子厂现状分析133.3 A电子厂阻碍其生产效率和工人绩效的问题研究分析143.3.1 影响生产率的原因143.3.2 对操作工人的问题分析16第四章 基于单元制造系统提高A电子厂工人绩效的方法研究184.1 电子厂应用单元制造系统的改善分析184.1.1 单元制造对流水线的改进
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