Technical Presentation KitTechnical Presentation KitEnginesEnginesExitExitMenuMenuSAA6D140/125-CRISAA6D140/125-CRIKT900201KT900201February 2001February 2001SAA6DF140/125-CRI分解与组装燃油泵分解与组装燃油泵Section 6.2KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2 2ExitExitMenuMenu燃油泵的分解与组装燃油泵的分解与组装 CRI 供油泵的零件供油泵的零件KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3 3ExitExitMenuMenu燃油泵的分解与组装燃油泵的分解与组装台架试验的工具台架试验的工具KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4 4ExitExitMenuMenu燃油泵的分解与组装燃油泵的分解与组装1) 把座架夹在台钳上2) 用四个螺栓(M8, M10)把泵固定到座架上KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5 5ExitExitMenuMenu燃油泵的分解与组装燃油泵的分解与组装用拉拨螺栓拆下滤芯组件, 按装 PCV 拉拨器 95092-11560均匀拧紧 PCV 拉拨螺栓, 拆下滤芯注意: 水平向上提, 防止损坏KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-6 6ExitExitMenuMenu燃油泵的分解与组装燃油泵的分解与组装用粘棒小心地拆出留在壳里的柱塞等, 小心损坏标记好一号与二号标记好一号与二号, 防防止混在一起止混在一起.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-7 7ExitExitMenuMenu燃油泵的分解与组装燃油泵的分解与组装拆拆 PCV将 PCV 拆装架(95092-11250) 放在台钳上, 把 PVC 夹在拆装架上.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-8 8ExitExitMenuMenuFuel Pump D & A用42 mm 套筒拆下 PCV . 使用加力杆 (长约. 50cm)用磁性棒拆下止推片.止推片不能重复使用, 每次要换新的.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-9 9ExitExitMenuMenuFuel Pump D & A松开台钳, 换一个装夹角度用 22mm 的深套筒拆下阀座KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1010ExitExitMenuMenuFuel Pump D & A用磁性工具拆下阀, 弹簧, 出油阀, 出油阀座拆下垫片(铜)不能再用DO NOT MIX THE PARTS ON No.1 & No.2 PCV. KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1111ExitExitMenuMenuFuel Pump D & A拆上弹簧座通过轴与销连上扳手. 转动轴, 使凸轮转到下死点的位置, 此时上弹簧的卡夹能拆下. 拆下扳手与键销上弹簧拆下后, 转动要小心KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1212ExitExitMenuMenuFuel Pump D & A把上弹簧座拉拨器装在泵上在半圆槽里插入座的销, 手把转90 度, 拆下上弹簧座. 注意: 不要过分用力, 可能会损坏座的下部零件.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1313ExitExitMenuMenuFuel Pump D & A用磁性棒拆下弹簧, 下弹簧和随动件 用磁性工具.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1414ExitExitMenuMenuFuel Pump D & A泵体中放出润滑油KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1515ExitExitMenuMenuFuel Pump D & A拆供拆供油泵油泵拆泵盖与O-形圈.按压手动泵, 放出拆掉盖后还存有的燃油KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1616ExitExitMenuMenuFuel Pump D & A拆下边盖(外), 松4 个螺栓.用供油泵钳拆下壳.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1717ExitExitMenuMenuFuel Pump D & A拆下外转子5, 拆下内转子和销.入口入口出口出口 Wider is low. Wider is low.拆下内边盖.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1818ExitExitMenuMenuFuel Pump D & A拆下供油泵拆下供油泵1) 松开螺栓, 从泵组上拆下供油泵壳.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-1919ExitExitMenuMenuFuel Pump D & A拆下拆下 G 传感器传感器1)松开螺栓, 从泵组上拆下供油泵壳.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2020ExitExitMenuMenuFuel Pump D & A拆拆凸轮轴凸轮轴拆轴承盖.( 5mm 套筒 )2) 拆下轴承盖螺栓, 把轴从壳上压下来.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2121ExitExitMenuMenuFuel Pump D & A拆下轴承盖与垫片小心拆下凸轮轴, 不要碰伤KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2222ExitExitMenuMenuFuel Pump D & A拆下轴承与外座圈1) 用轴承拉拨器 (95720-00070), 扣 (95092-11070), 基座 (95092-11260) 把轴承盖放在基座上.用手压出外座圈KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2323ExitExitMenuMenuFuel Pump D & A34mm拆油封1) 拆油封要用手压工具.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2424ExitExitMenuMenuFuel Pump D & A拆耐磨环拆耐磨环把轴组件夹在台钳上, 用锤打下耐磨环KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2525ExitExitMenuMenuFuel Pump D & A拆拆轴承与转子轴承与转子1) 支好凸轮轴, 用手压出 2 个轴承Use CAP to screw to prevent Use CAP to screw to prevent any damage, when press any damage, when press shaftshaft. . KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2626ExitExitMenuMenuFuel Pump D & A12. 拆油封 1)把油封放在拆装工具的台阶部位95092-11550 已不用现用 95720-000702)压入垫块, 插上销, 压出油封.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2727ExitExitMenuMenuFuel Pump D & A拆拆轴承外座圈轴承外座圈1) 把外壳放在基座上, 用手压拆下外座圈.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2828ExitExitMenuMenuFuel Pump D & A装配装配按装轴承外座圈按装轴承外座圈Use the BASE as a guide, put BEARING OUTER RACE and remove BASE.Note: Apply gear oil on the outer surface of the BEARING OUTER RACE.TOOL: BASE95092-11460 62 6HD95092-11470 72 6UHDKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-2929ExitExitMenuMenuFuel Pump D & APut REPLACER on the OUTER RACE whose BASE is removed, and presses in till the end of REPLACER (as shown in the Fig.)REPLACER: 95092-11400 (81)Note: After installation of feed pump case, push OUTER RACE back to end of case. (Approx. 0.5mm) KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3030ExitExitMenuMenuFuel Pump AssemblyInstallation of OIL SEALSet OIL SEAL GUIDE and insert OIL SEAL and press in with hand press. (Lock-Tight)Apply gear oil on the outer surface of OIL SEAL. KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3131ExitExitMenuMenuFuel Pump Assembly4) To prepare TOOL for pressing combining BEARNG OUTER RACE of FEED PUMP, 2 kinds of REPLACER, handle and adapter.Press in till end of PUMP housing by hand press.REPLACER:95092-11360(52)(6HD) 95092-11370(60)(6UHD) 95092-11360(61)(6HD) 95092-11360(71)(6UHD)Handle 09951-11300Adapter 95092-11310Note: Press OUTER RACE back to end of case. (Approx. 0.5mm) KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3232ExitExitMenuMenuFuel Pump AssemblyInstallation of BEARING ROLLERPress in ROLLER of drive side BEARING.Press in BEARING of FEED PUMP.Pipe (30) :95092-11480Note: Apply gear oil when pressing in.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3333ExitExitMenuMenuFuel Pump AssemblyInstallation of BEARING COVERPress BEARING OUTER RACE into BEARING COVER.REPRACER:95092-11360(52)(6HD) :95092-11370(60)(6UHD) :95092-11360(61)(6HD) :95092-11360(71)(6UHD)HNDLE :09951-11300ADAPTER :95092-11310Note: Apply gear oil when pressing in BEARING OUTER RACE.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3434ExitExitMenuMenuFuel Pump AssemblyInstallation of PCVPut a new STOPPER with PINSET Note: See the RH figure.2) Install a new O-ring on ELEMENT and apply greaseKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3535ExitExitMenuMenuFuel Pump Assembly)Install PCV on ELEMENT fixed on the PCV MOUNTING.Torque: 167+ -10Nm(17+ -1Kgfm)Note: Using a torque wrench with limiter and tight it fully with out stopping.Installation of DELIVERY VALVEAfter changing gasket and O-ring with new ones, apply grease to O-ring and thread of DELIVERY VALVE HOLDER and assemble them with hand.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3636ExitExitMenuMenuFuel Pump AssemblyAfter changing fixing angle, tight it with DEEP SOCKET.Torque :152+ -15Nm(15.5+ -1.5Kgfm)Note: Use torque wrenchKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3737ExitExitMenuMenuFuel Pump Assembly.Installation of CAMSHAFT and BEARING COVER)After installing CAMSHAFT into PUMP HOOSING, install GUIDE PIN and BEARING COVER without O-ring.GUIDE PIN: 95092-11510Note: Insert CAMSHAFT carefully preventing from damage on OIL SEAL of the PUMP.Note: When install BEARING COVER, do not damage OIL SEAL of FEED Pump.)Using HAND PRESS, press in BEARING COVER and then tighter bolts. Pipe: 95092-11480KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3838ExitExitMenuMenuFuel Pump Assembly.Measurement of CAMSHAFT clearance)Install GUIDE RALL on the end of CAMSHAFT and measure radial protrusion of the CAMSHAFT.When out of criteria, change thickness of ADJUSTING SHIM.Torque of BEARING COVER BOLT : 8.8+ -2.0Nm(0.9+ -0.2Kgfm)GUIDE RAIL: 95092-10710(25)(6HD, 6UHD)NUT: 95092-20210Protrusion criteria：16.5+ -0.3mm (6HD)13.5+ -0.3mm (6UHD) KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-3939ExitExitMenuMenuFuel Pump Assembly)Install CAMSHAFT clearance MEASURE to CAMSHAFT and measure clearance. clearance criteria: 0.03+ -0.03mmCAMSHAFT clearance MEASURE:95092-11180(25) (6HD)95092-11180(30) (6UHD)Note: When out of criteria, change thickness of ADJUSTING SHIM. When within criteria, apply grease to O-ring and install BEARNG COVER. And measure clearance againNeed to review the clearance measure.Change to rotating torque of camshaft measuring. KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4040ExitExitMenuMenuFuel Pump Assembly9. Installation of G SENSOR1) Insert MASTER, an attachment ofSENSOR MEASUREMENT.SENSOR MEASURE 95092-115402) Set a dial gauge in “o”, zero keeping MASTER pressed down firmly in SENSOR MEASURE.3) Insert G SENSOR firmly and read indicated value (L1) on the dial gaugeKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4141ExitExitMenuMenuFuel Pump AssemblyRemarks: There is 0.4 mm differencebetween two kinds of MASTER, which areused at measurement.Air gap criteria0.42 0.05mm(6HD)0.82 0.05mm(6UHD)HD: 0.395 0.42mmUHD: 0.795 0.815mmKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4242ExitExitMenuMenuFuel Pump Assembly5) Read difference (L2) betweenMASTER and calculate and select shim thickness (t) to adjust air gap distance from installation surface of GSENSOR to the PULSER on the CAMSHAFT.t =L1-L2t=L1-L2+0.44) Keep DEOTH MEASURE pressed firmly to MASTER and set the dial gauge in “O” zeroMEASURE DEPTH: 95092-11530KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4343ExitExitMenuMenuFuel Pump Assembly6) Apply grease to O-ring and install G SENSOR with selected shim.To tightening torque: 6.37+ -1.97Nm (0.65+ -0.20Kgfm)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4444ExitExitMenuMenuFuel Pump Assembly10. Installation of TAPPET1) Insert TAPPET slowly into PUMP HOUSING.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4545ExitExitMenuMenuFuel Pump D & A2) Insert LOWER SPRING SEAT3) Install PLUNGER SPRINGKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4646ExitExitMenuMenuFuel Pump D & A11. Install UPPER SPRING SEAT1) Using EXTRACTOR, match the insert position of UPPER SPING SEAT and turn 90 degree to fix it during keeping pressed down firmly.Note: Be careful not to push downEXTRACTOR with excessive force to prevent from cutting Housing by seat EXTRACTOR HOLDER AssyKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4747ExitExitMenuMenuFuel Pump D & A12. TROCHOID type1) Install SIDE PLATE (inner).Put narrow groove side to lower.2) Install INNER ROTORMake sure INNER ROTOR to enter smoothly.3) Install CASINGMake sure installation direction.4) Install OUTER ROTOR.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4848ExitExitMenuMenuFuel Pump D & A5) Make sure holes position of suction and outlet, install SIDE PLATE (OUTER) and tighter 4 screws to fix it.Tightening torque 2.45+ -0.49Nm(0.25+ -0.05Kgfm)6) Apply grease to O-ring and install it.7) Put COVER and fix it.Tightening torque 7.84+ -1.96Nm (0.8+ - 0.20Kgfm)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-4949ExitExitMenuMenuFuel Pump D & A13. Installation of ELEMENT1) Install PLUNGERInstall PLUNGER so as end of PLUNGER to match the cut of LOWER SEAT.2) Install ELEMENT carefully preventing fromdamage to PLUNGER.Apply grease to O-ring.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5050ExitExitMenuMenuFuel Pump D & A3) Tighten bolts alternately to fix ELEMENT.Tightening torque 6.37+ -1.97Nm (0.65+ -0.20Kgfm)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5151ExitExitMenuMenuFuel Pump Bench TestingResistanceMeasure the resistance on G sensor andPCV solenoid.CRITERIA: See right hand photoNote: Please use T-Adapter to measurethe resistance. Do not touch the pins inconnector directly like this training.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5252ExitExitMenuMenuFuel Pump Bench TestingCRITERIACRITERIAKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5353ExitExitMenuMenuFuel Pump Bench TestingAdjustment1. Preparation1) Connect PRESSURE GUIDE to PRESSURE REGULATOR and loosen FLOW DUMPERS in two positions with SOCKET WRENCH.2) Hit out inner parts with PIN REMOVING BAR being careful to prevent from damage on SEAL of FLOW DAMPER. 3 BARKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5454ExitExitMenuMenuFuel Pump Bench Testing4) Install STEEL BALL and tighten it with CAP NUT.Tightening torque 44.1+ -5.0Nm m(5.0+ -0.5Kgfm)3) Put the FLOW DUMPER, whose inner parts are removed, on COMMON RAIL again.Tightening torque 98.1+ -4.9Nm(10.0+ -0.5Kgfm)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5555ExitExitMenuMenuFuel Pump Bench TestingKT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5656ExitExitMenuMenuFuel Pump Bench Testing2. BENCH setting(Note: Photos is not matched for process connecting pipes. Please see Photos asyour reference.)1) Install PUMP HOUSNG STAND on a bench (Temporal)2) Install TIMER JOINT on the bench95091-10840(25)95091-10840(35)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5757ExitExitMenuMenuFuel Pump Bench Testing3) Install SUPPY PUMP on the PUMP HOUSING STAND.4) Connect couplings of PUMP and the BENCH5) Tighten bolt to fix PUMP FIXING BRACKET.6) Centering CAMSHAFT and coupling by rotating drive shaft.7) Tighten nuts to connect COUPLING JOINT.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5858ExitExitMenuMenuFuel Pump Bench Testing8) 8) Set FUEL FILTER Set FUEL FILTER BRACKET on the BENCH.BRACKET on the BENCH.9) Connect pipe to 9) Connect pipe to DELIVERY VALVE HOLDERDELIVERY VALVE HOLDER(High-pressure outlet check)(High-pressure outlet check)10) Connect the pipe from 10) Connect the pipe from DELIVERY VALVE HOLDER DELIVERY VALVE HOLDER to COMMON RAIL. And use to COMMON RAIL. And use FLOWFLOWDAMPER which is installed DAMPER which is installed with STEEL BALL and screw with STEEL BALL and screw with hexagonal hole.with hexagonal hole.NUT CAP 95091-11350NUT CAP 95091-11350JET PIPE 95091-JET PIPE 95091-11390(L500:outer thread)11390(L500:outer thread)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-5959ExitExitMenuMenuFuel Pump Bench Testing11) Install PRESSURE GAUGE to a FLOW DAMPER whose inner parts are removed.GAUGE 95805-10290ADAPTER : 95091-11370JET PIPE 95091-11400(L500:internal thread)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-6060ExitExitMenuMenuFuel Pump Bench Testing12) Connect IN Inside of PRESSURE REGULATOR and a FLOW DAMPER whoseinner parts are removed.JET PIPE 95091- 1400(L500:internal thread )13) Connect OUT side of PRESSURE REGULATOR to a nozzle. JET PIPE 95091-11410(L900:internal thread)KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-6161ExitExitMenuMenuFuel Pump Bench Testing15) Connect outlet of PUMP to BENCH (toTANK) with OVERFLOW HOSE. And connectPRESSURE LIMIT of COMMON RAIL TOBENCH (LEAKAGE). Finally out SAFETYCOVER on couplings.JPOMT NIPPLE: 95091-11420COVER: 95095-10580KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-6262ExitExitMenuMenuFuel Pump Bench Testing16) Connect FUEL FILTER to PUMP with fuelhose.17) Connect FUEL HOSE IN side of FEEDPUMP for self-suction purpose and insertanother one to FUEL TANK of BENCH.18) Set up wiring harness of PCV, G SENSOR,CONRLLER and so on.KT900201 - Disassembly & AssemblyKT900201 - Disassembly & AssemblySAA6D140/125-CRISAA6D140/125-CRITPKTPK02/0002/00Page 6-Page 6-6363ExitExitMenuMenuFuel Pump Assembly